STMicroelectronics has developed the world's first commercial audio
amplifier integrated circuits to use the class D technique. Called TDA7480,
TDA7481 and TDA7482, these circuits are already in production and more
than 150,000 parts have been delivered to customers.
Conventional audio amplifiers ICs operate in class AB, which means that
their output stages operate linearly. Class D amplifiers use switching
techniques -- like in a switch-mode power supply -- so the power stage
is a simple switch. The advantage of the class D technique is that the
circuit is more efficient and less power is wasted. In a class AB amplifier,
in the condition of maximum dissipation often used for thermal dimensioning,
the efficiency is only 50%, so as much power is wasted as is delivered
to the speaker. In a class D equivalent the efficiency is around 90% so
only 10% of the power is wasted as heat. Apart from the saving in energy,
the benefit of this higher efficiency is that less heat is generated inside
the amplifier, so bulky power packages and heatsinks can be eliminated.
Further savings result from the reduced demand on the power supply, which
can be made smaller, lighter and cheaper.
Designers may choose a class D amplifier to achieve the same power in
a simpler package. For example, TDA7480 10W class D amplifier in a 20-lead
DIP package will replace a conventional linear amplifier in the Multiwatt
power package with a heatsink. Alternatively, the greater efficiency of
the class D amplifiers can be used to obtain greater power with the same
package and heatsink -- a class D amplifier in a Multiwatt package will
deliver up to five times as much power as a class AB type.
In the past class D amplifiers were too costly for most applications
because the only commercial solutions available used discrete power transistors,
but by combining proprietary BCD2 bipolar-CMOS-DMOS mixed technology and
several years experience designing discrete class D circuits STMicroelectronics
has solved this problem, creating cost-effective practical integrated circuits
that are already available in production quantities.
To verify the technology STMicroelectronics circuit designers started
with the design of mono circuits; stereo and quad versions are currently
in development. The types already in production are the TDA7480 10W amplifier
in a 20-lead DIP package with a special copper head spreading leadframe,
the TDA7481 18W amplifier in a Multiwatt 15 package and the TDA7482 25W
amplifier, also in the Multiwatt 15 package. Technical documentation about
these circuits is available from ST's Internet web site.