Lightspeed is continuing its efforts to bring the benefits of small feature
size processes to the designer without the costs associated with a full
cell-based ASIC design effort. The company is positioning its Modular Array
families as FPGA alternatives, particularly targeting Xilinx devices. Like
Virtex-II, I/Os in the new family can be set for a large number of different
signaling standards, have built-in JTAG, and support the digitally
controlled impedance feature. Double data rate registers to support
high-speed external RAM are included in the I/O cells.
The key benefit of Lightspeed's approach is that its device can be
customized to a specific design with only a few layers of the metal.
Needing only two metal layers, the Lightspeed devices not only dramatically
reduce the NRE mask charge, which can reach $1 million for a 0.13-micron
process, it also reduces the time required to produce prototypes or to move
to production. This is because nearly completed parts can be inventoried at
the wafer level and quickly customized.
A number of other companies, including AMI, Chip Express, eASIC, and Fujitsu
Microelectronics, also offer low-NRE devices that can be customized with
several metal layers. The HardCopy devices from Altera fit in this category,
but are only capable of converting designs for Altera's FPGAs.
NEC Electronics has introduced two families of low-NRE ASICs. The first
family is its Instant Silicon Solution Platforms (ISSPs) that is being
produced using the company's 0.13µ UX4 process. This series contains three
members with rated logic capacities of 227K, 530K, and 1,109K gates. Each of
the basic cells contains multiplexer-based logic and a register. The largest
part in the series contains some 60K registers.
NEC estimates that the density of its ISSPs will be one-third to one-quarter
of a cell-based ASIC. It expects prices to be about $35 each for the 200K
part and about $150 for the largest device in the family. Even though NEC is
targeting designs with volumes between a few thousand and 100,000 units, it
will be economical to replace high-density, multi-thousand dollar FPGA
designs for volumes of several hundred units.
NEC's second ISSP family, SoCLite (PDF) contains an embedded ARM7TDMI
processor, 2 Kbytes of boot ROM, 8 Kbytes of SRAM, a variety of peripherals,
and 190K gates for user defined logic. The company plans on expanding the
ISSP line in early 2003 with two new families. One will include an embedded
processor core, and the other will include Gbits/s I/Os. The I/Os in the
current ISSP family can be mask-programmed for 3.3 V or 2.5 V, HSTL, SSTL,
or 622 Mbits/s LVDS signals.
LSI Logic has also moved in the low-NRE ASIC direction with its recently
announced RapidChip platform. The
company's approach is to provide a silicon platform with a substantial
amount of embedded resources and a gate array section, with a three to eight
million gate capacity, for other IP and customer logic. The gate array
section of the device can be customized using four metal layers.
LSI intends to introduce a number of different platforms for communications,
storage, and consumer applications. The embedded resources will match the
application and will usually include a RISC and /or DSP processors, three to
ten Mbits of memory blocks, PLLs, and metal configurable I/Os that include
high-speed differential pairs. Other embedded elements could include
interface circuitry, SERDES, multipliers, MACs, FIFOs, multi-ported SRAM,
etc.
Lightspeed's new Luminance family will cover the 250K to 10,000K logic
gate range. The amount of embedded dual-port SRAM will vary from 540K to
5,000K bits.
Lightspeed claims that an important test-related distinction must be made
between competing low-NRE ASIC solutions. The critical difference is the
test strategy taken by the different vendors. Most low-NRE ASIC vendors
require the customer to employ standard DFT rules to support manufacturing
test.
The company claims to have engineered a test structure into the fabric of
its devices. This AutoTest resource provides a 100% stuck-at-fault test
capability and is transparent to the user. This means that there are no
user-instantiated test circuits, no DFT design restrictions, and no netlist
changes or performance reductions. Lightspeed design tools automatically
create the test vectors based on the design implementation.