Altera is justifiably proud of its performance with all copper FPGAs at 0.13
microns. The company is now shipping devices from three different families
that are being produced on TSMC's 0.13-micron copper process. Altera has
moved the Stratix EP1S80 to
production and has begun sampling devices from its Stratix GX and low-cost
Cyclone families. The
company claims that it is currently shipping 20 products manufactured using
TSMC's all-copper process.
The first two Stratix GX devices being shipped are the EP1SGX25F and
EP1SGX25F. The EP1SGX25F contains about 25K logic elements and has 16 3.125
Gbps full-duplex transceivers, which, according to the company, is more than
any other FPGA currently in customer's hands.
Engineering samples of the Cyclone EP1C6 and EP1C20 are now available and
production devices are scheduled for late March. Altera plans to ship some
25,000 Cyclone devices to distributors before the end of the 1Q03. The
company claims to be working on more than 500 Cyclone design engagements
among the accounts being tracked, and many more among its broad base of
customers.
Altera and Xilinx took two very different approaches for their all-copper
0.13-micron devices. Actually the approaches taken were really controlled
by the fab each selected. Altera stayed with TSMC, its long-term partner,
while Xilinx opted to work with IBM for the Virtex-II Pro series of parts.
TSMC adopted the more conservative approach of using FSG for the insulating
layer in the copper process. While FSG has about a 10% lower dielectric
constant that the insulator previously used, it does not qualify as a low-K
dielectric since its dielectric constant is not less that 3.0. IBM choose
Dow Corning's Silk insulator as its low-K dielectric for 0.13 microns. As a
result, Xilinx was able to claim higher operating speeds for its Virtex-II
Pro parts than Altera could claims for Stratix.
According to Altera, IBM has not been able to qualify its Silk-based 0.13
micron process for production and is likely to give up on the material.
UMC, Xilinx's other source for Virtex-II Pro, is also trying to use the Silk
dielectric. The Silk insulator material is soft and porous, making it very
hard to use in complex ICs.
Altera claims that UMC is now trying to qualify Novellus' K-Film as a low-K
dielectric for its all copper 0.13-micron process. K-Film is like Applied
Material's Black Diamond low-K insulator, which is the material TSMC and
Altera plan to use at 90 nm. Black Diamond has a dielectric constant of 2.9.
Altera is being very cautious about a move to the 90 nm node. It has been
running evaluation parts using TSMC's Cyber Shuttle program with the Black
Diamond insulator at 90 nm. Altera expects to tape out a 90 nm device late
in 2003 and to be in production by mid-2004 with a mature process.
The company is designing a new family of 1.2V FPGAs for the 90 nm node. It
is working to design around leakage current problems, which could be five
times worse at 90 nm that they are at 0.13 microns.
Altera and Xilinx will continue their battle for the leadership position in
FPGAs for the foreseeable future. Xilinx won that role several years ago
when Altera stumbled with its Quartus design tools. Altera has since been
in a recovery position. It has, however, definitively moved ahead of Xilinx
in terms of delivering devices at 0.13 micron. Xilinx still has a very
strong position as a result of the large number of design wins for its
Virtex-II devices. In addition, a large number of designers switched to its
parts when Altera could not deliver workable design tools.
Altera is winning some of these designers back and will continue to
penetrate Xilinx's base if Xilinx cannot get its 0.13-micron parts qualified
for production and into distribution.